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Pro Manual! Improvement of On-Site Management Systems & Examples of Quality Enhancement and Improvement Activities

Explanation of "the role of production activities and site managers" and "the structure of inter-organizational and factory-wide systems"!

This document introduces how to promote on-site improvements for quality enhancement. First, we create a flowchart of the movement of materials and information on-site to gain an overview of the entire process. We then focus on problems that hinder the flow and investigate their causes. The causes stem from deficiencies or defects in the management system. We must not be caught up in visible phenomena such as on-site organization and tidiness. [Contents] ■ The role of production activities and on-site managers ■ How to promote on-site improvements for quality enhancement ■ The structure of operations and the "Operational Checklist" ■ The structure across organizations and the entire factory *For more details, please refer to the PDF document or feel free to contact us.

  • Management consultant/Small business consultant

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Pro Manual! Top 5 Approaches for Software Countermeasures in Factory Poka-Yoke Examples

Top 5 effective poka-yoke (soft) tools to prevent human errors and operational mistakes in manufacturing, applicable to small-lot production processes with a variety of products.

To prevent human errors and work mistakes in the manufacturing industry, it is essential to use poka-yoke tools in advance to eliminate the potential for errors. Here are the top five software tools for this purpose: Best 1: Work Observation and Improvement Flowchart Best 2: Human Error Prevention Measure Evaluation Sheet Best 3: In-Process Completion Flowchart Best 4: Work Breakdown Sheet Best 5: Defect Analysis Map Sheet Additionally, we introduce examples of poka-yoke tools. Flowcharts and format sheets are available for free download.

  • Other services

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Pro Manual! TOC Theory and Productivity Improvement Measures for Low-Volume, High-Variety Production Factories

Introduction to 'Throughput Improvement and Inventory Reduction through TOC' and 'Information Control through IoT'!

Production management is a system for efficiently operating factories in response to demand fluctuations in a low-volume, high-variety production environment. Factories must achieve short lead-time production to respond to short delivery times and demand fluctuations, which involves not only direct departments but also initiatives to improve productivity and quality in indirect departments. This explanation proposes a production management method using TOC and IoT, so please take a moment to read it. [Contents] ■ Overview of the Theory of Constraints (TOC) ■ Production methods for make-to-order factories ■ Concepts of production management systems ■ Improvement procedures for parts processing production management ■ Key areas for productivity improvement through on-site enhancements ■ On-site improvement activities *For more details, please refer to the PDF document or feel free to contact us.

  • Management consultant/Small business consultant

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Pro Manual! Reliability Design Method for Preventing Potential Defective Outflow and Design Error Prevention Measures

What is the reform of the design process from defense to offense? One design mistake can lead to 300 customer disappointments!

For small and medium-sized manufacturing companies, developing new products and bringing them to market is no small feat. Especially if key points in the development and design process are not properly addressed, it can lead to setbacks even in the prototype stage, let alone sales. When developing new products, a balanced corporate strength that includes proprietary technology, management skills, and organizational talent is essential. This guide summarizes the key points for successful new product development and how to proceed with the development steps. [Contents (partial)] ■ Transitioning to a development-oriented company ■ Key processes in design and development ■ Techniques for ensuring design quality ■ What is process design? ■ Strategies for reducing market risks *For more details, please refer to the PDF document or feel free to contact us.

  • Management consultant/Small business consultant

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